WaFu Fourth Generation - Direct Pressure Leak Tester

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Direct Pressure Leak Tester

Direct Pressure Leak Tester

The fourth generation of WaFu Brothers

The fifth-generation differential pressure leak tester from Washington Brothers uses compressed air as the medium and accurately detects pressure changes through a high-sensitivity sensor to achieve non-destructive and efficient air tightness testing. Compared with traditional water testing methods, it has three core advantages: 1) higher detection accuracy (smaller air molecules, micron-level leaks can be identified); 2) faster detection speed (test completed in 3 seconds); 3) zero secondary pollution. It is widely used in sealing test scenarios with high cleanliness requirements such as automotive parts and medical devices, and is an ideal choice for quality control of modern intelligent production lines.

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Product Advantages
Touchscreen:	7-inch/10-inch touchscreen display, clear and easy to use; optional positive and negative pressure, two testing methods: open and sealed.
Display Units:	Pa, KPa, MPa, kg, Bar, and leakage units.
Upgraded Product:	Second-generation upgraded product, using high-sensitivity international sensors, accuracy up to 0.02%, industry-leading.
Multi-Channel Parameters:	32 channels, allowing easy selection and setting of parameter channels.
Multi-Output Control:	Multiple control inputs and outputs.
Testing Modes:	Manual testing mode and automatic testing mode.
Remote Control:	Rich remote control interfaces, can connect to PLC and directly drive external devices (such as cylinders).
Flexible Control:	Manually adjustable output terminals, achieving more flexible external control.
Data Statistics and Analysis:	Rich data statistics and analysis capabilities.
Automatic Pressure Adjustment:	Can perform various pressure sequence tests, has fast pressurization and uniform pressurization modes.
Advanced Processing System:	Uses the latest Mitsubishi PLC analog-to-digital conversion processing system, ensuring compliance with international standards.
Smart AI Technology:	Latest AI statistical technology, can automatically collect pressure, time, and other parameters, convenient for operation.
Data Storage:	Automatic storage of leak test results data.
High-Precision Pressure Sensor:	Uses high-precision pressure sensors and has automatic calibration functions, achieving a resolution of as low as 0.001 Pa, far exceeding competitors.
Communication Protocols:	Multiple communication protocols and interfaces: built-in RS232, RS485 serial ports, RJ45 network port, USB communication port, LTP external I/O control port, supports TCP/IP, Modbus, CAN bus protocols.
IoT Function:	Powerful IoT functionality, optional upper computer monitoring software for remote management, monitoring, and quality traceability, can connect to MES systems.
Barcode Scanning:	Optional barcode scanning and printing functions, convenient for product data management and quality traceability, can record up to 300,000 historical records and batch export to a computer.
Pressure Regulation Components:	Multiple pressure regulation components and ranges available, pressure range: -100 KPa to +2000 KPa.
Automatic Fixtures:	Optional fully automated fixtures, up to 16 channels can be customized, effectively improving product testing speed.

Product Parameters
Number of Channels:	1/2/4
Pressure Type:	Positive pressure, negative pressure, positive/negative pressure
Pressure Adjustment Mode:	Manual adjustment/Auto adjustment
Pressure Adjustment Precision:	± 0.02%FS to ± 0.05%FS
Pressure Repeatability:	0.1%FS
Pressure Adjustment Range:	-60 KPa to +1 MPa
Sensor Selection Range:	0 to 50 L/min
Sensor Precision:	± 1%FS
Resolution:	0.001 ml/min to 1 ml/min

Function Introduction
Touchscreen:	7-inch/10-inch color LCD
Operating Interface:	WAFU UI
Languages:	Chinese, English, Japanese, German, Spanish, Russian (other languages can be customized)
Number of Programs:	16/99 groups of programs
Judgment/Alarm:	Automatic judgment/Audio and visual alarm
Control I/O Ports:	Input/Output, 4 relay control functions (connectable to safety barriers, electromagnetic valves, and red/green warning lights)
Serial Communication (RS485):	Receives external PLC control signals, connects to workstations
USB:	Software updates, barcode scanner
Barcode Scanning:	Barcode
Historical Records:	Can store 100,000 test results and upload them to a computer using a USB flash drive.