How Environmental Factors Affect Leak Testing? Accurate Leak Testing Solutions Are Here!


Published on: May 12, 2025

In the use of leak testers and waterproof testers, environmental factors often become a major cause of interference with testing accuracy. The specific manifestations are as follows:

  • ✅ High false alarm rate (e.g., thermal expansion causing false alarms in leak testing equipment)
  • ✅ Decreased accuracy (humidity changes lead to sensor reading deviations in leak testers)
  • ✅ Poor stability (external air pressure fluctuations affect the waterproof tester's results)

💡 Our Optimization Strategies

In response to different environmental interferences, we have tailored the following optimization measures for leak testing equipment and waterproof testers:

Problem Type Optimization Measures Real-Life Example
Temperature Fluctuations Material optimization (low thermal expansion fixtures)
Dynamic calibration (real-time temperature compensation for leak testing equipment)
Car parts testing false alarm rate reduced by 90%
High Humidity Environments Moisture-proof design (waterproof tester equipped with anti-condensation system)
AI humidity compensation algorithm optimizes leak tester response
Medical device testing accuracy improved to 0.1Pa
Air Pressure Fluctuations Constant pressure testing chamber isolation
Multi-sensor fusion improves leak tester stability
Aerospace helium test error <1%

🔹 Technical Advantages

Technical Feature Advantage
High Precision Testing AI dynamic compensation, leak tester accuracy increased by 20%+
Extreme Adaptability Waterproof tester stable operation from -50℃ to 200℃
Intelligent Management IoT remote monitoring, automatic optimization of leak tester processes

📌 Applicable Industries

  • ✔ Automotive Manufacturing (Battery pack, engine leak tester applications)
  • ✔ Medical Devices (Ventilator, infusion pump waterproof tester testing)
  • ✔ Consumer Electronics (Waterproof phones, TWS earphones leak tester verification)
  • ✔ Aerospace (Fuel tanks, spacecraft leak tester certification)